CAPABILITIES
Production Tooling Service
Production tooling is the plastic injection molding process used for the mass production of precision plastic parts. Production tooling is the ultimate stage in manufacturing and the parts manufactured are for end-users. It is a sizable investment in terms of time and resources.
Prolean’s rapid production tooling services for plastic injection molded parts are a reliable option for sourcing mass-produced high-precision parts at a reasonable cost per unit.
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What is Production Tooling
Production tooling is the plastic injection molding process used for mass production of precision plastic parts. Production tooling is the ultimate stage in manufacturing and the parts manufactured are for end-users. It is a sizable investment in terms of time and resources.
Prolean’s production tooling services for plastic injection molded parts are a reliable option for sourcing mass produced high-precision parts at a reasonable cost per unit.
How to Order Parts?
Get a free quote from a real engineer; once we receive your design, our engineer will review it and send you a quote as fast as one hour.
Get an Instant Quote
Upload your design file or email our engineering team directly. You'll get a firm quote in as fast as one hour, no account required.
Start Production
Once you confirm your order, production begins immediately. Track real-time status from cutting through final inspection via your order dashboard.
Receive Your Part
Every part passes quality control before it ships. We pack parts to prevent damage in transit and deliver directly to your address.
We generally evaluate production and provide quotations within one hour. If you need a more urgent quote immediately, please contact us through our official WhatsApp account.
How Does Production Tooling Work?
The creation of molds for production tooling is a lengthy process. It can require 3-4 weeks, but the production tooling serves for many years, unlike prototype tooling which has only around 10,000 cycles life even in the case of steel tools. Production tooling proves more efficient in long term for mass production which is why it is the preferred process in the industries.
The injection molding process for production tooling is largely the same as simple injection molding. A machine injects molten plastic into the mold which cools down to solidify into the required part. The parts created with production tooling usually have better finishes and require little to no work on them after they come out of the mold.
Advantages of Rapid Production Tooling
- Production tooling has the best surface finishes and part quality of all injection molding processes.
- Production tooling costs more than rapid tooling initially but the extended life in fact makes production tooling cost per unit less than rapid tooling in the long run.
- Another key advantage for production tool is the exceptional quality of parts produced with production tooling.
- The surface finish and precision of production tooling is better than rapid tooling and often there is no additional work required on parts once they leave the mold.
What Materials Are Available For Production Tooling?
| Thermoplastics | |
| ABS | PET |
| PC | PMMA |
| Nylon (PA) | POM |
| Glass Filled Nylon (PA GF) | PP |
| PC/ABS | PVC |
| PE/HDPE/LDPE | TPU |
Production Tooling Part Finishing Options
As the machined or deburring
The machined or deburring finish is the standard finish where unwanted attach chips are removed with deburring tools, and sharp edges are chamfered to smooth the surface (3.2 μm).
Bead Blasted
Bead blasting produces a matte texture, removing all the marks of machining tools. It applies to ABS, Aluminum, Brass, Stainless Steel, and Steel parts.
Anodizing
Anodizing involves adding an aluminum oxide coating to aluminum and its alloys. The layers, which come in various colors, increase strength and shield the surface from corrosion.
Powder coating
Powder coating is the electrostatically applying of dry powder to the surface. It produces a thin layer providing excellent resistance to wear, corrosion, and abrasion.
Polishing
Physical rubbing of a metal surface to create a shiny surface is called a polishing surface finish. It increases the reflectivity and does not affect the dimensional stability of parts.
Brushing
Brushing is achieved by applying an abrasive brush to the metal surface, which produces a unidirectional satin finish. And it is not recommended for highly corrosive materials.
Smooth machining
Smooth machining is done by controlling the machining process, such as feed rate & cutting speed. It minimizes the tool marks and risk of corrosion.
Black-Oxide
Black oxide finish reduces surface reflectivity and offers mild corrosion protection. It involves adding a thin layer of magnetite to the surface.
Electro-less Nickel Plating
A thin layer of Nickel is created on the surface from a nickel-containing solution without electrolysis. Electro-less nickel plating provides a shiny appearance, excellent hardness, abrasive, wear, and corrosion-resistance to the substrate material.
Alodine
Provides excellent corrosion resistance property to the aluminum parts with greenish-gold color. It is the low-cost and quick surface finishing approach.
Electroplating
Electroplating increases the hardness of the steel &aluminum parts. It offers excellent corrosion, wears, and abrasion resistance.
Nickel plating
Make the parts super resistive to corrosion. It enhances mechanical strength, hardness, wear resistance, lubricity, and ductility. Nickel plating is applicable in different materials, including Steel, aluminum, copper, and brass.
Passivation
Enhance the appearance and functionality of the parts. After Passivation, parts of Steel and its alloys become super resistive from corrosion.
Yellow Chromate conversion coating
A shiny appearance with goldish color provides excellent corrosion resistance. It is applied on the surface of aluminum, magnesium, and their alloys. A layer of chromate also enhances the conductivity of parts
PTFE (Teflon) Coating
The Teflon layer on the parts offers excellent corrosion resistance, water resistance, and non-stickiness with a non-reactive surface.
Fine machining
The higher-precision machines produce delicate machining surfaces by utilizing sharper tools and regulating feed rate and cutting speed. Surface roughness up to Ra 0.8 μm can be maintained with smooth machining.
Laser Cladding
Provides excellent corrosion, wear, and abrasion resistance. Laser Cladding is also effective for treating minor surface imperfections such as cavities, tiny cracks, and rust damage.
Sanding
Provides a random, non-linear texture with a shiny, high gloss finish. However, it might be unable to create sharp corners and pockets
More
Provides a random, non-linear texture with a shiny, high gloss finish. However, it might be unable to create sharp corners and pockets
3 Ways to Ensure Perfection
Standards
GENERAL TOLERANCE
For metals, the standard is ISO-2768 fH (fine)
For plastics, the standard is ISO-2768 mK (medium)
Metric threads tolerances：ISO 965-1 standard UN Threads Tolerances: ASME B1.1-2003 standard
knurling: ISO13444:2012 standard Our factory is ISO 9001:2015 certificated
Visual inspection and Protection
Constant visual inspection conditions
Quantification of cosmetic surface quality
Process requirements
Part cleaning and Protection
Quality Inspection Report
Inspection Confirmation
Dimensional confirmation
Appearance confirmation
Quality documentation
See why customers dig us
It has been a true pleasure working with ProleanTech for our Plastic Injection Molding needs. I appreciate your patience and the time you've dedicated to finalizing all the details.
-Steven Edwards, Lead Die Casting Engineer
We contacted ProleanTech for aluminum injection molds back in 2022. I can not believe, they deliver the first batch within a week.
-Jessica Scott, Product Development Manager at InnovateMetal Works
We are extremely pleased with your production tooling service, whether it was the first order of custom fixtures or a recent casting mold. And we will continuously work together in the future.
-Christopher Hill, PrecisionProto Labs
Your attention to detail and quality in plastic injection mold manufacturing is commendable. The services are reliable, and we are highly satisfied with the final results.
-Maria Turner, MolderWorks Manufacturing
As an US company I first hesitate to outsource from china due to misunderstanding about tarrifs. Later, i found why comapnies are partnering companies like proleanTech. Thank you!
-Andrew White, Surface Treatment Specialist at CoatPro Solutions
We're impressed with ProleanTech's exceptional service and quality in plastic injection molding. They delivered excellent results, which made them our trusted partner.
-Nicole Rogers, Director of Manufacturing at CustomMold Solutions
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Read more →TOOLING CONTROL
Tooling is an engineered asset with a defined data package
Production tooling needs more than a cavity geometry. The released package should record material, shrink or stock assumptions, datum strategy, wear-sensitive features, maintenance criteria, validation samples and the ownership/change-control rules.
Engineering data to lock before release
| Tool definition | Drawing/model, material and revision |
|---|---|
| Process window | Critical setup and operating variables |
| Validation data | First-off dimensions and cosmetic acceptance |
| Lifecycle data | Maintenance interval, repair history and change approval |
The right validation evidence depends on the process; tool acceptance and part acceptance should be specified separately.
